GEMA OptiSpray Powder Pump AP02

The GEMA OptiSpray AP02 dense-phase powder pump ensures a uniform coating thickness and repeatable painting results with a charging voltage of up to 110 kV, making it suitable for both manual and automatic installations.

Dense phase pumpThe single-chamber, straight-through dense-phase solution ensures a consistent and repeatable powder quantity throughout the entire maintenance interval.

Smart InlineSmart Inline technology and a straight powder line ensure precise and repeatable coating results throughout long production cycles.

Fast maintenanceTool-free replaceable wear parts and quick connectors make maintenance fast and reduce downtime.

PowerBoost®PowerBoost® technology delivers powder charging capacity of up to 110 kV, meeting all safety requirements.

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New-generation dense-phase powder pump – GEMA OptiSpray AP02.

A single-chamber solution with no directional changes, ensuring a consistent and repeatable powder output throughout the entire maintenance interval.

Smart Inline technology and a straight powder path ensure precise, repeatable coating results even during long production cycles.

Tool-free replaceable wear parts and quick connectors make maintenance fast and reduce downtime.

The OptiSpray AP02 pump features an integrated fluidising air function that enables rapid colour changes.

The GEMA OptiSpray AP02 is a new-generation dense-phase powder pump whose Smart Inline technology and straight powder path ensure consistent film thickness and a repeatable coating result even during long production cycles.

Maintenance has been made fast and easy – powder hoses with quick connectors and tool-free replaceable wear parts significantly reduce production downtime and maintenance costs.

PowerBoost® technology offers the market's highest powder charging capacity of up to 110 kV, while meeting all safety requirements.

PCC technology and SuperCorona improve coating quality – powder penetration into recesses has improved, and the orange-peel effect, back-ionisation and "picture frame" effect have been reduced, even with difficult-to-apply powders.

DVC technology ensures precise and repeatable powder output control, which in turn improves film thickness uniformity across the entire part.

Key benefits

d: Stable and repeatable powder output Fast and easy colour changes Fast and tool-free maintenance Charging voltage of up to 110 kV (PowerBoost®) Excellent coating quality even on complex parts Powder output of up to 600 g/min (OptiFlex

Pro F Spray configuration) Applications – suitable for both manual (OptiFlex Pro B Spray) and automatic installations (OptiFlex Pro F Spray) where high film thickness and high powder throughput are required
Technical information – Download the official GEMA OptiSpray AP02 datasheet (PDF, EN)

Charging voltageUp to 110 kV (PowerBoost®)

Powder CapacityUp to 600 g/min (in OptiFlex Pro F Spray configuration)

Stable powder quantityDVC technology ensures precise and repeatable powder quantity control and improves layer thickness uniformity across the entire part.

Fast colour changesThe integrated fluidised air function enables rapid colour changeover.

Lower downtimePowder hoses with quick connectors and tool-free maintenance significantly reduce production downtime and maintenance costs.

Excellent coating qualityPCC technology and SuperCorona improve powder penetration into recesses and reduce the orange peel effect, back-ionisation and the picture frame effect.

Suitable for complex partsExcellent coating quality even with difficult-to-paint powders and complex parts.

Käsitsi värvimine (OptiFlex Pro B Spray)

Automaatpaigaldised (OptiFlex Pro F Spray)

Common questions about this product.

Frequently asked questions

What is the maximum charging voltage and powder capacity of the pump?

PowerBoost® technology delivers a charging voltage of up to 110 kV and a powder output of up to 600 g/min in the OptiFlex Pro F Spray configuration.

Is the OptiSpray AP02 suitable for both manual and automated installations?

Yes, the pump is suitable for both manual use (OptiFlex Pro B Spray) and automatic installations (OptiFlex Pro F Spray), especially where high layer thickness and high powder throughput are required.

How complex is pump maintenance and are tools required for it?

Maintenance is fast and simple – wear parts can be replaced without tools and the powder hoses are equipped with quick-connect couplings, which reduce production downtime and maintenance costs.

How is uniform coating thickness ensured throughout long production cycles?

Smart Inline technology and a straight powder path ensure uniform coating thickness and repeatable results, while DVC technology enables precise and repeatable powder quantity adjustment across the entire part.

Can the pump handle difficult-to-paint powders and complex parts?

Yes, PCC technology and SuperCorona improve powder penetration into recesses and reduce the orange-peel effect, back-ionisation and the "picture frame" effect, even with hard-to-apply powders.

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Quality materialsDurable industrial quality and long service life.

Experienced partnerWe help design, install and maintain.

Support & spare partsFast help and spare-part availability throughout the lifecycle.