
Elcometer coating thickness gauges
Powder layer comb
Powder layer comb – precise powder thickness control before curing The Elcometer 155 powder layer comb is specially designed to measure powder coating thickness before the curing process.
Elcometer 155 Powder Comb – operating principle The powder comb is placed on the freshly applied powder surface and gently drawn across it. The teeth penetrate the powder, leaving a visible drag mark. Read to the last tooth where the mark is visible – this gives the approximate powder thickness before curing.
Technical specifications
Tolerance: ±5 microns or ±0.0002 inches Wide straight lines on both sides of the teeth – help maintain a perpendicular position to the surface Suitable for: metal, plastic, wood, glass and other substrates Does not remove powder – measurement does not damage the surface Compact and lightweight – convenient to use on the production line
Why use a powder comb?
Optimise the application system before curing Reduce waste and overspray Ensure a more uniform powder coating and better adhesion Avoid costly over- or under-coating
Frequently asked questions
What is a powder comb used for? A powder comb is used to measure the thickness of the powder coating layer immediately after application, before the curing process. It helps fine-tune the application system and reduce waste and overspray.
How to use a powder comb? Place the comb on the fresh powder surface and gently draw it across the surface. The teeth penetrate the powder, leaving a drag mark. Read the last tooth where the mark is visible – this indicates the approximate powder thickness in microns or mils.
Does the powder comb reading correspond to the final dry film thickness? Not exactly. The coating thickness before curing differs from the dry film thickness obtained after curing – the relationship depends on the powder used. The comb provides an indicative guide for optimising the process, not a final measurement result.
Which substrates is the powder comb suitable for? The Elcometer 155 works with a variety of substrates, including metal, plastic, wood and glass. The straight lines on the teeth help keep the comb perpendicular to the surface, ensuring a repeatable and accurate measurement.
What is the measurement accuracy of the Elcometer 155? The Elcometer 155 powder comb is manufactured to a tolerance of ±5 microns or ±0.0002 inches, ensuring a reliable indicative reading for optimising powder application in the production process.
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