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VedelvärvimineTartumaa2021

Modernising Manual Finishing with the 2K+3K System

We installed a three-pump GRACO 3KS dosing system in the manual finishing room of furniture manufacturer Arens AS, where the output of component A is 25 cc for smaller quantities and continuous tone changes. The system ensures precise mixing, consistent quality and avoids mixed residues, while providing an accurate overview of material consumption. The solution enables automatic expansion of the number of finished tones up to 30 tones.

ClientARENS AS
Modernising Manual Finishing with the 2K+3K System

The project challenge

Unlike the automatic line solution, a manual workstation finishing system must operate with smaller quantities and cope with continuous tone changes within a single day. The management wanted reliable 3K capability – for dosing colorant, hardener and the viscosity adjustment solution. The ability to expand the system in the future was also important.

How we built it

We installed a GRACO 3KS dosing unit in Arens AS's manual finishing room, engineered with flexibility and precision in mind. The low A-component output makes it possible to prepare the next tone during operation or keep the base tones continuously ready for use.

  • GRACO 3KS dosing system
  • 3 pumps (colorant, hardener, viscosity solution)
  • A-component output of only 25 cc for smaller quantities
  • automatically expandable up to 30 tones

What we achieved

  • precise mixing and reliable finishing quality with every tone change
  • time savings on mixing thanks to base tones that are always ready for use
  • zero mixed residue – paint quantities can be used up precisely
  • an accurate overview of the quantities of material used per job
  • scalability up to 30 tones without rebuilding the system

Galerii

FAQ

Frequently asked questions

Which dosing system was installed in Arens AS's manual finishing room?
We installed the GRACO 3KS dosing system, designed with flexibility and precision in mind. The system uses 3 pumps for dosing colorant, hardener, and viscosity solution.
Is the system suitable for small quantities and frequent tone changes?
Yes, the system is built specifically for smaller quantities and constant tone changes within a single day. The A-component output is only 25 cc, suitable for smaller volumes.
How many tones does the system support and can it be expanded?
The system is automatically expandable up to 30 tones without rebuilding it. This ensures scalability for future needs.
What are the main results achieved with this solution?
We achieved precise mixing and reliable finishing quality at every tone change, time savings thanks to constantly ready base tones, and zero mixed leftover. Additionally, there is precise insight into material quantities used per job.
How quickly did the previous 3K system pay for itself?
The 3K system installed on Arens AS's finishing line in 2020 paid for itself within half a year. This is precisely why the collaboration continued to automate manual finishing stations.

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