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KeevitusventilatsioonPõltsamaa2022

Konesko Põltsamaa welding ventilation for three welding booths

At Konesko's Põltsamaa factory, we installed welding ventilation for three welding booths located in the centre of the production hall, while preserving the crane's movement within the worktable area. For each booth we created an independent Push-Pull solution that uses a single shared Gram Clean Air FL-series welding filter. "Smart" plugs activate the ventilation only during welding, thanks to which there are no heat energy losses and the system does not run throughout the entire working day.

ClientKONESKO AS
Konesko Põltsamaa welding ventilation for three welding booths

Project Challenge

The welding booths were located in the centre of the production building, and in each booth it was necessary to maintain crane movement within the workbench area. For this reason, a conventional solution could not be used, and an individually tailored solution had to be developed to meet the client's needs.

How We Built It

We created an independent Push-Pull solution in each welding booth, using a single shared welding filter. Since this was not robotic welding, we added "Smart" plugs to control the operation of each booth, which activate the ventilation of a specific booth during welding and stop working once all welding fumes have been extracted. This way, the system starts and stops automatically according to the welding, so it does not run throughout the entire workday, and the filter does not operate at full capacity when there is no need for it.

  • Independent Push-Pull solution in each of the 3 welding booths
  • One shared welding filter: Danish manufacturer Gram Clean Air FL series
  • "Smart" plugs for automatic control of each booth

What We Achieved

  • No heat energy losses — all cleaned air is directed back
  • The system starts and stops automatically according to the welding
  • The filter does not operate at full capacity without need
  • Maintained crane movement within the workbench area in all three booths
  • The system can be expanded in the future

Galerii

FAQ

Frequently asked questions

How many welding booths does this solution cover?
The solution covers three welding booths, each with an independent Push-Pull solution. All booths share one common welding filter.
Is crane movement preserved in the booths?
Yes, crane movement within the workbench area is preserved in all three booths. This is precisely why an individual, customer-specific solution was developed.
How does the system start and stop?
Each booth is controlled by "Smart" plugs that activate ventilation during welding and stop once the welding smoke has been extracted. This way the system runs automatically according to welding, not throughout the entire workday.
What filter is used in the solution?
One common welding filter from the Danish manufacturer Gram Clean Air FL-series is used. The filter does not run at full capacity when there is no need for it.
Does the system cause heat energy losses and can it be expanded?
There are no heat energy losses, as all cleaned air is directed back inside. The system can be expanded in the future.

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