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PulbervärvimineTartu2018

"Power&Free" conveyor fully automatic powder coating line

A modern powder coating line was designed and installed for Torm Metall OÜ, enabling the washing and coating of products with dimensions of 4500 x 1000 x 1800 mm. The solution included a chamber-based 7-stage washing line with separate cabins for ferrous metal and aluminium, a combi oven, and a fully automatic "Power&Free" conveyor system. In the combi oven, the residual temperature of the curing oven is utilised in the drying oven, which increases energy efficiency.

ClientTorm Metall OÜ
"Power&Free" conveyor fully automatic powder coating line

Project Challenge

The initial task was to offer and design a modern powder coating line capable of performing both washing and painting of large-scale products. The line had to include multi-stage washing, a fully automatic conveyor solution, a combined oven, and a forced cooling area.

  • Maximum product dimensions: 4500 x 1000 x 1800 mm
  • Chamber-based 7-stage washing
  • Fully automatic "Power&Free" conveyor solution
  • Combi oven for drying and curing
  • Forced cooling area

How We Built the Solution

A 7-stage chamber-type washing line was installed, where ferrous metal and aluminium have separate washing cabins. The drying and curing oven was implemented as a single combi oven, and the conveyor system was equipped with various buffer areas.

  • Seven-stage chamber-type washing line with separate cabins for ferrous metal and aluminium
  • Combi oven, where the drying and curing ovens form a single unit
  • "Power&Free" conveyor system with various buffer areas
  • Manual powder coating cabin with a floor cleaning system

Result

A modern fully automatic powder coating line was completed, enabling the washing and painting of large-scale products. The combi oven solution utilises the residual temperature of the curing oven in the drying oven, which increases the energy efficiency of the line.

Galerii

FAQ

Frequently asked questions

How large products can the line handle?
The line can wash and coat products up to 4500 x 1000 x 1800 mm.
How is the washing process built up?
A chamber-based 7-stage wash line was installed, with separate wash cabins for black steel and aluminium.
What is the advantage of the combi oven?
In the combi oven the curing oven's residual heat is reused in the drying oven, improving energy efficiency.
How do products move along the line?
A fully automatic "Power&Free" conveyor system with various buffer zones is used.

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