Investment in a New Automated Powder Coating Line
We designed and installed a fully automatic powder coating line for Tammer, complete with an Aabo-Ideal gas- and electric-heated curing oven and a Gema paint booth operating 16 automatic guns. The monorail conveyor has a load capacity of 100 kg per metre. In addition, we built out the compressed air and ventilation lines. The entire installation was completed in May 2023, having started already before Midsummer.
Project challenge
The aim was to ensure a high-quality surface coating through powder coating that would meet Tammer's vision and stringent standards. Implementing the project required outperforming several competitors, but in the end we managed to emerge as the winner. The order was signed by the end of 2022.
How we built the solution
Together with Tammer's representatives, we developed an initial plan and refined it to ensure the best possible solution. We began the installation work in May 2023, and thanks to the dedicated work of the team, the entire installation was completed even before Midsummer. In addition, we helped build the compressed air lines and the ventilation line outlets, ensuring a smooth and efficient production process.
- Aabo-Ideal (Denmark) curing oven with readiness for both gas and electric heating – unique among Estonian powder coaters
- Gema (Switzerland) paint booth
- 16 automatic guns that ensure a high-quality coating result even at high speed
- Monorail conveyor with a load capacity of 100 kg per metre
- Compressed air lines and ventilation line outlets
Result
Tammer received a fully automatic powder coating line that brings significant advances in production capability and surface coating quality. The unique dual-fuel-ready oven provides flexibility not found at any other Estonian powder coater. We wish Tammer worry-free years of production and a fast return on investment.
Galerii
FAQ
Frequently asked questions
Which partners' equipment was used in Tammer's powder coating line?
What makes this curing oven unique among Estonian powder coaters?
How many automatic guns does the line have and what do they ensure?
What is the conveyor's load capacity?
How long did the installation take?
Projects
More similar projects
"Power&Free" conveyor fully automatic powder coating line
A modern powder coating line was designed and installed for Torm Metall OÜ, enabling the washing and coating of products with dimensions of 4500 x 1000 x 1800 mm. The solution included a chamber-based 7-stage washing line with separate cabins for ferrous metal and aluminium, a combi oven, and a fully automatic "Power&Free" conveyor system. In the combi oven, the residual temperature of the curing oven is utilised in the drying oven, which increases energy efficiency.
Powder Coating Automatic Line with Power&Free Conveyor
For Sami AS, for whom we built a two-chamber liquid painting line in 2020, we established an automatic powder coating line as part of a production expansion. The solution includes a Power&Free conveyor and a tunnel-type washing automatic line that enables production analysis and future expansion. The equipment is sourced from reliable manufacturers Gema AG, Aabo-Ideal and Hjort-Conveyor.
Automated powder coating line in the modernization project of the Sami Valga factory
We designed and installed a new automated powder coating line at Sami Tootmine's Valga factory as part of a modernisation project worth nearly 9 million euros. The line eliminated a previous production bottleneck, enabling the pre-washing and painting of large-format products as well. The heat recovery solution recovered 35–40 MW of waste heat within just a few months, which is used to heat the production building and welding halls. This is already the third coating line installed at Sami's factories.