Robotviimistluse lahendus
Rajasime kliendile robotiseeritud vedelvärvimise liini, mis toob suuremõõtmeliste toodete viimistlusse ühtlase kvaliteedi ja tööohutuse.
Projekti väljakutse
Robotviimistluse liinilt oodati võimekust katta suuremõõtmelisi tooteid mõõtudega kuni 3650 × 1550 × 1200 mm ühtlase kihiga, vältides inimfaktorist tulenevaid kvaliteediriske. Samuti tuli tagada operaatorite ohutus roboti tööpiirkonnas ning kontrollitud õhuvahetus värvikambris.
Meie lahendus
Lahenduse südameks on Kuka robot tööulatusega 3,9 m koos kolme konveieriga ja viimistluskambriga, mida teenindab omaette ventilatsiooniagregaat. Sissetulevad tooted mõõdetakse nii kõrguse kui pikkuse osas ning paki positsioon edastatakse automaatselt robotile. Värviruum on ehitatud sandwich-paneelidest, mis võimaldab paigaldada ventilatsiooniagregaadi katusele koos redeli kaudu tagatud hooldusligipääsuga.
- Kuka robot tööulatusega 3,9 m ning kolm konveierit (sisse-, väljasöödu- ja kettkonveier)
- Sisse- ja väljasöödu konveierid pikkusega 5 m, varustatud hüdraulilise tõstemehhanismi ja turvatõkkega
- Roboti all asuv kettkonveier pikkusega 6 m koos põrandarestidega
- Turvasüsteem: käiguuste blokeering, valguskardinad ja kaamerad
- Väljatõmme põrandasüvistest ja sissepuhe lae all asuvate sissepuhkekastide kaudu
- Ventilatsiooniagregaat automaatjuhtimise ja plaatsoojusvahetiga
- GRACO värvimistehnika
Tulemus
Galerii
FAQ
Frequently asked questions
How large products can be finished on the robotic finishing line?
How is operator safety ensured in the robot's working area?
How is defect prevention handled during finishing?
What is the line's ventilation and air exchange solution?
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