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VedelvärvimineMäo, Järvamaa2020

Replacement of the New Paint Line Conveyor

At the Viking Window window factory, the worn-out manual paint line conveyor was replaced with a new Hjort-Conveyors conveyor, which uses two carriages on each hanging boom instead of one. This ensures greater stability and reduces deformations and product drop-offs. A simple control system was created for the solution to configure and monitor the conveyor's operation.

ClientViking Window AS
Replacement of the New Paint Line Conveyor

Project challenge

The existing painting line conveyor had by then become worn out and required replacement. As this involved replacing an existing solution, the fundamental logic of the conveyor had to be retained, while improving reliability and stability.

How we built it

We installed a conveyor from the Swedish manufacturer Hjort-Conveyors, which differs from the previous one in that each suspension boom has two carriages instead of one, by means of which the conveyor runs along the rail. To turn the products around in the painting area, we used a special turntable. On the automation side, simple control was created for the conveyor, enabling the conveyor's operation to be configured and monitored.

  • Hjort-Conveyors conveyor
  • two carriages on each suspension boom (instead of the previous one)
  • special turntable for turning products around
  • simple control system for configuring and monitoring operation

What we achieved

  • a significantly more stable conveyor thanks to two carriages on each suspension boom
  • fewer product deformations
  • less dropping of products, which occurred on the previous conveyor with usage intervals
  • simple control system for configuring and monitoring the conveyor's operation

Galerii

FAQ

Frequently asked questions

Which manufacturer's conveyor was installed during the paint line upgrade?
We installed a conveyor from the Swedish manufacturer Hjort-Conveyors, replacing the worn-out manual paint line conveyor.
How does the new conveyor differ from the previous one?
The new conveyor has two carriages on each hanging boom instead of one, which run along the rail. This provides significantly more stable operation.
How are products turned around in the painting area?
We used a special turntable to rotate the products in the painting area.
What results did the new solution deliver?
The conveyor became significantly more stable thanks to two carriages on each hanging boom, resulting in fewer product deformations and fewer products falling off.
Can the conveyor's operation be configured and monitored?
Yes, a simple control system was created for the conveyor, allowing its operation to be configured and monitored.

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