← Back
VedelvärvimineHarjumaa2022

Automation of the Painting Process with 2K Coating Equipment

We installed a Graco 2KS multi-component metering and mixing dispenser at Stera Technologies' production facility, supplied by Graco Merkur paint pumps from the paint kitchen. The solution reduces the time spent on color changeovers and auxiliary activities and automates the entire finishing process. The system enables the supply of paint materials in larger containers, thereby reducing the environmental footprint.

ClientStera Technologies AS
Automation of the Painting Process with 2K Coating Equipment

The Project Challenge

Stera Technologies is an internationally operating technology company employing over 850 highly qualified specialists across six locations in Finland and Estonia. In 2021, the company announced a tender for a system for dosing multi-component substances, including installation and training. The ultimate goal of the equipment was to reduce the time spent on ancillary activities in the paint shop and to shorten the production time previously required for switching from one paint colour to another. The company also wished to automate the entire finishing process.

How We Built It

We installed a Graco 2KS multi-component substance mixing dispenser in Stera's production facility, fed by Graco Merkur type paint pumps located in the paint kitchen. During the project, the following was installed:

  • GRACO 2KS with the required substance and air lines
  • 6 substance pumps for paints
  • 2 substance pumps for hardeners
  • 3 pneumatic mixers for a 200-litre container

What We Achieved

  • Automated the entire finishing process
  • Reduced time spent on paint colour changes and ancillary activities
  • The ability to supply paint substances in larger containers, thereby reducing the environmental footprint
  • Shorter production time thanks to faster colour changes

Galerii

FAQ

Frequently asked questions

What painting system did you install for Stera Technologies?
We installed a fully automated 2K painting system built around the Graco 2KS multi-component mixing dispenser. It is fed by Graco Merkur type paint pumps located in the paint kitchen.
What equipment was installed during the project?
We installed the GRACO 2KS with the necessary material and air lines, 6 material pumps for paints and 2 material pumps for hardeners. Additionally, 3 pneumatic mixers were installed for a 200-liter container.
What results did the solution deliver?
The solution automated the entire finishing process and reduced the time spent on color changes and secondary activities. Production time was also shortened thanks to faster color changeovers.
Does the solution help reduce the environmental footprint?
Yes, the solution allows paints to be supplied in larger containers, thereby reducing the environmental footprint.
When was the project carried out and where is the production located?
We built the fully automated 2K painting system in 2022. The system was installed in Stera Technologies' production facility in Harju County, Estonia.

Projects

More similar projects

VedelvärvimineHarjumaa · 2017

Ventilation solution for a metal finishing room for a 70 m paint room

We designed a new painting area ventilation system for a metal structures manufacturing company in Harju County, in a 70 m long paint room. We installed 9 exhaust walls with filters across three work sections, along with a spark-proof fan with an air exchange rate of 15,000 m³/h. The operator can control all three sections independently using control automation based on pneumatic dampers.

Vedelvärvimine2025

New paint booth and energy-efficient drying room for the metal industry

We designed and built a completely new paint room ventilation solution for a metal industry client and upgraded the existing drying room. We used CIC Ex equipment and Konwektor fans suitable for explosive environments, and replaced the ventilation unit with a plate heat exchanger solution that improves heat recovery and reduces energy consumption. We added solvent sensors, compressed air meters, heat meters, and new automation with remote management capability. The result is a reliable, modern, and energy-efficient system that meets all applicable safety and working condition requirements.

VedelvärvimineSaue · 2018

Liquid Coating Line for the New Factory in Saue

We designed a complete liquid painting line for the new production building of the machine-building company Sami AS. The solution included two paint booths with water-heated heat exchangers, providing air exchange of 10,000 m³/h per booth, a washing booth with a Husqvarna pressure washer, and a motorized monorail conveyor with a load capacity of 16,000 kg. The line was complemented by control automation with solvent sensors, a 2K electronic mixing dosing unit, and two GRACO electrostatic spray guns.

Sarnane väljakutse?Räägime, kuidas saame aidata.
Request a quote →