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VedelvärvimineHarjumaa2020

Cleaning unit with motorized conveyor for the brush-painting machine

For a wood finishing company operating in Harju County, a cleaning machine with a feed conveyor was designed according to the client's initial vision, ensuring that the cladding board directed to the brushing automat is free of debris and sawdust. The machine has 3 height-adjustable brush rollers and a roller conveyor with a motor drive whose speed is adjustable via a variator. The commissioning of the brushing unit accelerated the painting process in production by 30%.

Cleaning unit with motorized conveyor for the brush-painting machine

The project challenge

The company has been finishing timber for many years and operates a brushing machine designed for finishing cladding boards. Trouble-free operation of the brushing machine requires that the material being finished is free of debris and sawdust. This called for a solution that cleans the board surface before the painting process and feeds the material smoothly into the machine.

How we built it

Based on the client's initial vision, we designed a cleaning machine together with a feed conveyor. The machine removes residue from the surface using rotating brush rollers, while the conveyor ensures stable and consistent movement of the material into the machine.

3 identical brush rollers with adjustable height the brush rollers remove residue from the surface by rotating roller conveyor with motor drive conveyor speed adjustable via variator

What we achieved

the material directed to the brushing machine is free of debris and sawdust the painting process in production was accelerated by 30% the height-adjustable brush rollers allow the cleaning to be adapted to different materials the variator-adjustable conveyor speed ensures flexible and smooth feeding

Galerii

FAQ

Frequently asked questions

How many brush rollers does the cleaning unit have and can they be adjusted?
The cleaning unit has 3 identical brush rollers with adjustable height. This allows the cleaning to be adapted to different materials.
How does the cleaning unit affect production speed?
With this solution the painting process in production sped up by 30%. Cleaned and smoothly fed material ensures the brush automat runs without interruptions.
How does the material move into the automat?
The material is moved by a motor-driven roller conveyor that ensures stable and even movement. The conveyor speed can be changed using a variator.
What does the cleaning unit do with the material?
The machine removes residue from the surface using rotating brush rollers, making the material free of debris and sawdust. This way the material fed to the brush automat is clean.
Can the feeding speed be adjusted?
Yes, the conveyor speed is adjustable via a variator, ensuring flexible and smooth feeding.

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