Markland keevitusventilatsiooni lahendamine - Elister

Markland welding ventilation solution

Client

Markland

Made

2024

Location

Harjumaa

Markland has provided full services for ships, from the construction of spaces to the installation of piping systems. 

The production process produces pipe assemblies and modules suitable for installation in ships, boiler houses, power plants, offshore processing of oil products, etc. 
The quality system is constantly being developed in line with requirements. 

Purpose

The task was to equip four adjacent welding booths with an individually controlled ventilation solution, while maintaining postcrane serviceability in each booth. In addition, it was important to reduce energy costs and optimise system operation.

For this project, we used the Danish manufacturer Gram Clean Air's FL series welding filter, which is now one of the most common filters for various solutions and was ideally suited for this project.

Solution

Each welding booth was equipped with a stand-alone "push-pull" with a solution. We designed the system based on the following principles:

  • Individual control - when the welding process is started, the valves of the corresponding welding box are opened. At the end of the welding operation, the operation of the corresponding zone is shut down after the post-weld time has elapsed. 

  • Air exchange control - depending on the number of active workstations, the automation controls the fan speed.

  • Calculations of airflow rates, velocities and head direction to ensure the most efficient exhaust and correct equipment selection.

  • By optimising consumption, we ensure reduced maintenance costs and energy efficiency. 

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