Keevitusautomaatika - Elister

Welding automation

Welding automation - intelligent control for efficient welding ventilation

Customized welding automation takes process control and safety to a new level, while increasing productivity and energy efficiency. Automatic control systems ensure that welding ventilation starts and stops as needed - saving energy and extending filter life. Elister offers complete solutions for the automation of individual workstations as well as large welding lines.

Components for welding automation solutions

  • Intelligent start and stop functions: The system automatically detects when welding starts and stops and starts/stops the ventilation accordingly. Reduces energy consumption by up to 60%.
  • Remote monitoring and data management: Real-time monitoring, alarms and reporting from central control panels or industrial IT systems. Supports Industry 4.0 integration.
  • Filter condition monitoring: Automatic filter pressure drop monitoring and warnings of the need for filter replacement - no more surprises with production downtime.
  • Centralised management of multiple workplaces: Dozens of welding stations and filter units can be managed under a single control system, reducing operator workload and ensuring a uniform working environment.

Frequently asked questions

Is welding automation compatible with existing filter systems?

Yes, most automation solutions can be integrated with existing Gram Clean Air filter systems. A suitable set of sensors and control module is required. We will tailor a solution for each project to fit your existing equipment.

How much energy does automation save?

The intelligent start/stop function reduces ventilation energy consumption by an average of 40-60%, depending on welding intensity and work schedule. The investment in automation typically pays for itself in 1-3 years through savings in energy and filter costs.

Does the system support Industry 4.0 integration?

Yes, our automation solutions support OPC-UA, Modbus and Profinet protocols, allowing integration with your company's ERP, MES and SCADA systems. Data can be visualised on the production dashboard in real time.

Does welding automation require special technical maintenance?

Gram Clean Air automation solutions are designed for use with minimum maintenance. Software upgrades are automatic and the hardware is checked during regular maintenance visits. We also offer a remote support service, allowing problems to be solved without the need for a site visit.

Areas concerned

Valve with actuator HMO24

With the electrically controlled HMO24 valve drive, it is possible to build up welding systems in such a way that individual workstations or areas can be controlled in terms of lifting. This allows for the use of filters with reduced air exchange when building welding systems and creates an energy efficient system.

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"Smart" starter plugs

Smart start-up sockets are able to control the start-up and shut-down process of fans and dampers at the welding point, avoiding situations where the welding ventilation is running idle or at full power when much less would be sufficient.

See product