Sami AS, known as one of Estonia's leading engineering companies, operates four factories: two in Saue and two in South Estonia. Rapid development and constant change in the industry have led to significant changes in production processes and logistics.
In 2023, Sami expanded its production capacity in Saue by adding a new production hall equipped with modern powder coating. This development allowed the assembly department to be consolidated in the same building, which in turn allowed the entire welding team to be merged into a single unit.
After an extensive renovation, it was necessary to develop a manual welding area with 30 workstations and a robotic welding area with 6+1 positions, as well as ventilation solutions. The Elister team took up the challenge and carried out the necessary works. In addition, we needed a ventilation system for a 4-place after-cleaning workstation, which was also the responsibility of the Elister team.
As a result, the air in the production hall is clean and fresh, and the working environment is not only free of blue haze, but also more worker-friendly. In-house air circulation also contributes to heat energy savings. Our wishes for Sami's team are long-lasting satisfaction and comfort in their new working conditions.
The breakdown of the project into four main sectors included:
1. Automation of "Push Pull" systems in manual welding areas.
2. Customized automated ventilation domes for robotic welding areas.
3. Design of grinding areas, taking advantage of the existing filtration equipment.
4. Ensure adequate fresh air flow to workers throughout the building.
The systems are designed to start automatically according to the workload and shut down when the welding process is complete, optimising energy consumption and safety.
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