Sami lahendas effektiivselt kogu keevitustsehhi ventilatsiooni - Elister

Sami solved the entire welding shop ventilation efficiently

Client

Sami

Made

2023

Location

Saue

Sami AS, known as one of Estonia's leading engineering companies, operates four factories: two in Saue and two in South Estonia. Rapid development and constant change in the industry have led to significant changes in production processes and logistics.

In 2023, Sami expanded its production capacity in Saue by adding a new production hall equipped with modern powder coating. This development allowed the assembly department to be consolidated in the same building, which in turn allowed the entire welding team to be merged into a single unit.

Purpose

After an extensive renovation, it was necessary to develop a manual welding area with 30 workstations and a robotic welding area with 6+1 positions, as well as ventilation solutions. The Elister team took up the challenge and carried out the necessary works. In addition, we needed a ventilation system for a 4-place after-cleaning workstation, which was also the responsibility of the Elister team.

As a result, the air in the production hall is clean and fresh, and the working environment is not only free of blue haze, but also more worker-friendly. In-house air circulation also contributes to heat energy savings. Our wishes for Sami's team are long-lasting satisfaction and comfort in their new working conditions.

Solution

The breakdown of the project into four main sectors included:

1. Automation of "Push Pull" systems in manual welding areas.
2. Customized automated ventilation domes for robotic welding areas.
3. Design of grinding areas, taking advantage of the existing filtration equipment.
4. Ensure adequate fresh air flow to workers throughout the building.

The systems are designed to start automatically according to the workload and shut down when the welding process is complete, optimising energy consumption and safety.

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"Our company's constant desire is to maintain the efficiency and innovation of our production processes. Working with the Elister team has been a real eye opener. Their personal approach to our needs and the ventilation systems they have designed specifically for us have significantly improved the quality of our production. Elister's innovations have enabled us to provide a healthier working environment for our employees and, thanks to more efficient air exchange, we have also achieved significant energy savings. We are very pleased with the results and appreciate the professionalism and technical competence of the Elister team, which exceeded our expectations."
Mario Rinaldo
SAMI AS Purchasing and Technical Manager

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