Modern colour rooms in Konesko production - from crisis to innovation

When an unexpected fire hit the paint rooms at Konesko's Koeru factory, a major challenge was faced. The production process was severely disrupted and the situation required a quick and efficient solution. Our task was to help the customer to overcome the crisis and to create completely new painting and drying rooms that meet today's requirements and ensure safe and efficient production.

The main objective of the project was to create two functional colour spaces - one for large and heavy products and one for smaller and lighter ones. In addition, the rooms had to be equipped with drying facilities and ensure efficient ventilation, lighting and remote control of equipment. All the equipment had to comply with the requirements for Ex-proofing and the work had to be carried out without interrupting daily production.

How did it all happen?

The work was carried out in two phases. First, we built a painting and drying room for larger products. This room was equipped with a powerful 15,000 m³/h Ex-rated ventilation system, which ensures a constant supply of fresh air and efficient air exchange. For future needs, we also added the possibility to easily integrate a cooling function. The equipment in the room was mounted on a special fire-resistant metal structure, separated from the rest of the production area by fire-resistant walls. All the solutions complied with the requirements for Ex-proofing.

For the processing of larger products, Konesko has added an Ex-ready shelf to the colour room, making it easy and convenient to lift and move products. The drying room has been equipped with an Ex-equipped drying solution, which automatically regulates the fresh air flow by means of solvent sensors, ensuring both operational safety and optimal energy efficiency. Proper Ex-lighting was installed in all rooms to ensure optimum working conditions and to allow for high quality production.

In the second phase, we focused on the creation of a colour room for smaller products with an effective air exchange rate of 10000 m³/h and a drying tunnel. In the smaller colour room, we used modern energy-saving solutions, complying with all possible standards and safety requirements that colour rooms need to meet. In addition, the "Power&Free" conveyor system allowed for a fast movement of the products, while ensuring sufficient drying time, as the products in the drying tunnel are not in continuous movement.

The result: innovation and efficiency!

The resulting solution is not just a solution to a problem - it is an example of how a crisis can be an opportunity for innovation. Modern Ex-proof ventilation, lighting and automation solutions ensure energy efficiency, safety and ease of use. Thanks to solvent sensors and compressed air readers, the system optimises ventilation as needed, saving resources when no active painting is taking place.

This project is proof of how, with smart and thoughtful action, it is possible not only to rebuild but also to improve in difficult circumstances. We are proud to have been able to help Konesko at their critical moment and to create a solution that will support their production for a long time to come.