The Coatmaster 3D is the most powerful device in the entire Coatmaster product family - a fully integrated in-line layer thickness gauge that provides spatial, or 3D, overview of the thickness of the entire product coating.. Unlike other models, Coatmaster 3D measures both exterior surfaces and hard-to-reach interior surfaces, corners and complex geometries at the same time.
It uses patented ATO (Acoustic Thickness Optical) technology and has a measuring range of... up to several square metres at a time - up to 640×512 pixels per measurement. Measurement results are automatically transferred to a server where they can be analysed in real time or later, and compared with previous measurements.
Checking the colouring of products with complex geometries is very difficult with traditional methods - internal surfaces and hidden areas are almost impossible to check with spot measurements. Coatmaster 3D solves this problem: a single measurement provides a complete spatial map of the entire product coating thickness, from the exterior to the interior surfaces.
Coatmaster 3D is installed in a stationary position on the production line. The ATO technology projects a sound and light signal onto the product and analyses the reflection pixel by pixel - resulting in. full layer thickness map over the whole measurement area. Measuring time typ. 200 ms, measuring distance from detail 10-120 cm, inclination tolerance ±70°.
All measurement results are transferred to a server, where they can be retrieved in real time via a browser or ERP system. In addition, you can also see previous measurements - for example, whether a change in the painting process produced the desired result.
The device is best suited to producers who paint complex shaped details - car body components, metal structures, hollow parts, piping, machine bodies, etc. Coatmaster 3D is the solution of choice for companies that want to go a step beyond spot-checking and get full automatic quality assurance for every product.
Coatmaster 3D is the only model that gives a spatial (3D) view of the thickness of the coating - not at a single point, but over the entire measurement area at once. This means you can see exterior surfaces, interior surfaces, corners and hidden areas at the same time. Flex is a portable handheld unit, Inline and Atline give a single point result.
Yes - this is the main advantage of Coatmaster 3D. The spatial measurement allows you to estimate the thickness of the coating even in cavities, corners and hard-to-reach places that are difficult to reach with a handheld device.
Dry/cured surfaces: 30-1000 μm. Water-based paints before drying: 10-300 μm. Powder-coated products before heating: 10-300 μm. Measuring time typ. 200 ms, measuring distance 10-120 cm, measuring area up to several square meters.
All measurement results are automatically transferred to the server. They can be viewed in real time via a browser or ERP system. In addition, it is possible to compare past results - to see how changes in the staining process have affected the results.
That's what Coatmaster 3D is designed to solve. With a large measuring area (up to several square meters), up to 640×512 px resolution and ±70° slope tolerance, you can reliably measure even complex shapes, angles and cavities.
Yes, the device measures both the wet (before baking/drying) and the dry/cured coating thickness. Measuring from the wet is more critical - it allows intervention before the oven, avoiding breakdown. Measuring from the dried surface is useful for final quality control or for analysing powder properties.
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Coatmaster 3D is a three-dimensional coating thickness gauge that provides a complete 3D overview of the thickness of the coating - from the outer to the inner surfaces. Measuring area up to several square metres, resolution 384×288 px. Integrable with production line, real-time data in ERP. Ideal for checking the painting of complex geometries.
| Feature | Value |
|---|---|
| Dried surfaces/shrunken surfaces | 30 - 1000 μm |
| Water-based paints before drying | 20 - 300 μm |
| Powder coated products before heating | 30 - 300 μm |
| Time to measurement | type. 200 ms |
| Measuring distance from detail | 10 - 120 cm |
| Calendering tolerances | ± 70° |
| Ability to measure moving products | Yes |
| Measures all colours (including white surfaces) | Yes |
| Real-time data via ERP and browser | Yes |
| Measurement area | up to a few square metres |
| Number of pixels per measurement | up to 640 x 512 px |
| Relative standard deviation | <5 % |
The Coatmaster Inline is a stationary, production line-mounted coating thickness gauge using patented ATO (Acoustic Thickness Optical) technology. The device is designed for continuous automatic measurement on moving products - thickness control is performed in real time directly in the production process, before the oven, without stopping production. Unlike handheld gauges, the Coatmaster Inline electronics and optical eye are separate components, making it ideal for industrial automation. Suitable [...]
The Coatmaster Flex is a revolutionary handheld coating thickness gauge that uses patented ATO (Acoustic Thickness Optical) technology. Unlike traditional measuring instruments, Coatmaster Flex allows you to measure the thickness of a wet coating immediately after application - non-contact and non-destructive, without damaging the coating. It is ideal for use on metal, paper, rubber, ceramic, glass and plastic surfaces. The Coatmaster AT and INLINE models also measure on stronger wooden surfaces. [...]
Coatmaster technology (ATO) allows the thickness to be measured immediately after application. The technology is non-contacting and non-destructive, without hazardous emissions, and is suitable for non-contacting measurement of metal, paper, rubber, ceramic, glass, plastic surfaces (AT and INLINE can also measure layer thickness on stronger wooden surfaces). The ATLINE is designed to be as compact as possible, for use in the laboratory / for subsequent measurements. The ATLINE has a measurement speed of 3 seconds and no powder [...]
