The Coatmaster Inline is a stationary, production line-mounted coating thickness gauge using patented ATO (Acoustic Thickness Optical) technology. It is designed for continuous automatic measurement on moving products - layer thickness control in real time, directly in the production process, before the oven, without stopping production.
Unlike hand-held meters, the Coatmaster Inline has electronics and an optical eye. as separate parts, making it ideal for industrial automation. Suitable for metal, paper, rubber, ceramics, glass and plastic surfaces, as well as stronger wooden surfaces.
Speed and consistency are critical on production lines. Coatmaster Inline is integrated directly into the line and automatically measures each product without operator intervention. The result: consistent quality, less defects, less material wastage.
The Coatmaster Inline is mounted in a fixed position on the painting line. As the product moves along the production line, it passes through the measuring point and the device records the coating thickness. from 20 milliseconds with a precision of 2-15 cm. Measuring time is 1 second for full measurement. The electronics processes the data and transmits them immediately to the control system.
The device is ideal metalworking, powder coating, automotive bodywork, paper and woodworking industries for - wherever the production line runs continuously and the layer thickness control must be automatic. Coatmaster Inline is used by production companies that want to replace manual spot-checking with fully automated process control.
Coatmaster Inline is designed for stationary installation on the production line and for continuous automatic measurements. The Flex is a handheld portable unit, the Atline for laboratory measurements and 3D spatial measurements. Inline also stands out because the electronics and the optical eye are separate components, which simplifies integration into the line.
Yes, the Coatmaster Inline can also measure on stronger wooden surfaces, unlike some other models. It is suitable for metal, paper, rubber, ceramics, glass, plastic and wood surfaces.
The Coatmaster Inline is mounted in a fixed position on the line - the electronics and the optical eye are separate, giving flexibility for installation in difficult locations. Measurement results are transferred in real time to the ERP system or can be accessed via a browser.
Dry/cured surfaces: 1-1000 μm. Water-based paints before drying: 1-400 μm. Powder-coated products before heating: 1-400 μm. Measuring time from 20 ms, measuring distance from the workpiece 2-15 cm.
Yes, measurement time from 20 milliseconds and angle tolerance of ±70° ensure reliable measurement even on high-speed lines and parts with different geometries.
Just - The Coatmaster Inline is specifically designed for measurement before the oven (in the powder coating process). This allows the detection of deviations before baking, avoiding the formation of cracks.
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The Coatmaster Inline is a stationary linear thickness gauge with ATO technology. Fixed to the production line - automatically measures every moving product before the oven, without stopping production. Measuring time 1 sec, measuring range 2-15 cm. Real-time data via ERP. Save up to 30% on coloured material.
| Feature | Value |
|---|---|
| Dried surfaces/shrunken surfaces | 1- 1000 μm |
| Water-based paints before drying | 1 - 400 μm |
| Powder coated products before heating | 1 - 400 μm |
| Time to measurement | from 20 msec |
| Measuring distance from detail | 2 - 15 cm |
| Calendering tolerances | ± 70° |
| Ability to measure moving products | Yes |
| Measures all colours (including white surfaces) | Yes |
| Real-time data via ERP and browser | Yes |
| Weight without battery | 1.3 kg |
| Dimensions | 374 x 91 x 203 mm |
| Relative standard deviation | <1 % |
The Coatmaster Flex is a revolutionary handheld coating thickness gauge that uses patented ATO (Acoustic Thickness Optical) technology. Unlike traditional measuring instruments, Coatmaster Flex allows you to measure the thickness of a wet coating immediately after application - non-contact and non-destructive, without damaging the coating. It is ideal for use on metal, paper, rubber, ceramic, glass and plastic surfaces. The Coatmaster AT and INLINE models also measure on stronger wooden surfaces. [...]
Coatmaster technology (ATO) allows the thickness to be measured immediately after application. The technology is non-contacting and non-destructive, without hazardous emissions, and is suitable for non-contacting measurement of metal, paper, rubber, ceramic, glass, plastic surfaces (AT and INLINE can also measure layer thickness on stronger wooden surfaces). The ATLINE is designed to be as compact as possible, for use in the laboratory / for subsequent measurements. The ATLINE has a measurement speed of 3 seconds and no powder [...]
The Coatmaster 3D is the most powerful device in the entire Coatmaster product family - a fully integrated, in-line coating thickness gauge that provides a three-dimensional, or 3D, overview of the entire product coating thickness. Unlike other models, the Coatmaster 3D measures both external surfaces and hard-to-reach internal surfaces, corners and complex geometries simultaneously. The instrument uses patented ATO (Acoustic Thickness Optical) technology and has a measuring range of up to several [...]
