Aspiratsiooni- ja viimistluse lahendus efektiivseks tööks

Wall systems manufacturer moves to new factory - aspiration and finishing solution

Made

2025

Purpose

One of Estonia's leading manufacturers of wall systems and door panels, which had previously outsourced the production and finishing of its timber products, wanted to bring the entire production cycle - from milling to finishing - in-house to ensure greater flexibility, quality control and efficiency.

To do this, the client needed full production facilities, which would combine aspiration, finishing and ventilation systems into a single integrated solution.

So the following nodes had to be designed and built:

aspiration filtration system with piping, valves and controls
Fully automatic robotic paint spraying machine for finishing doors and wall panels.
hand finishing
ventilation with heat adjustment for the finishing rooms, which would also be compatible with the automatic spraying machine.
a finishing room for drying products
drying trolleys for drying

At first we were only offering aspiration piping, but as we communicated it became clear that Elister is capable and has the competence to offer much more!

The solution allows a company to bring several stages of production in-house, better controlling quality, reducing costs and increasing independence of production.

Solution

Elister OÜ supplied and installed a complete system in the new factory, including finishing equipment, dust removal, heat recovery ventilation and drying solutions. All systems were designed and set up to operate in the most automated workflow possible.

The main parts of the system installed:

Aspiration system - NAWARA Ruby low pressure filter device and Formula Air aspiration piping

Low-pressure dust removal system with filter unit and aspiration ducts
Energy-efficient, compact solution with automatic sifter and fan control for clean and safe working air in both hand pumps and automatic lines.

Automatic spray line - Makor Robostart P with LIFT 2P loading/unloading unit

Fully automatic robotic painting system for aqueous products
3D-laser product detection and automatic finishing with robot assistance
Ensures uniform coverage on flat surfaces and edges (surfaces, insides, outsides, trims).
Suitable for small and medium series production, with a productivity of up to 200 doors per week.
GRACO PerformaAA and G40AUT automatic guns ensure a perfect finish
The GRACO Merkur 24:1 paint pump with 150 cc displacement is sufficient to ensure high quality paint application and long life.
DeVilbiss COBRA 2 low-pressure automatic spray guns allow you to finish your products with a lube finish
GRACO Finex low-pressure finishing kit for smaller jobs

Finish ventilation and drying rooms with thermal adjustment

Water-heated ventilation system From the Czech manufacturer CIC, which ensures a stable air temperature and clean air.
Automatic adjustment of air exchange according to production and painting intensity
A drying room with an intensive air flow and a constant temperature ensure even drying of the paint surface.
Ventilation with integrated heat recovery, reducing energy consumption
A dedicated finishing control panel with remote management that monitors activity and keeps costs low.

Drying trolleys and accessories

We designed and produced a special solution for you drying trolleys, also suitable for robotic dyeing., perhaps matched with Robostart P system
Trolleys allow smooth movement of parts between loading, painting and drying.

All the systems were designed according to the specific features of the production building and the layout of the equipment. We created the corresponding 3D models to make it as clear as possible how everything would be completed.

Installation and commissioning was carried out by Elister's experienced technical team.